Furnace Transformer
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- Furnace Transformer
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- BIS Certified Core Lamination
- Alum. and Cu. Winding for Transformer
Furnace Transformer Manufacturer
A Furnace transformer is a specialized type of transformer designed to supply power to industrial furnaces used in steelmaking, foundries, glass manufacturing, and other high-temperature processes. These transformers are built to handle the unique electrical demands of furnaces, such as high current, low voltage, and frequent fluctuations.
MAYANK Vidut Udyog Pvt. Ltd. manufactures a wide range of Furnace transformer, ranging from 10KVA to 5000KVA with voltage class up to 33 KV. These transformers can be free breathing while hermetically sealed transformers last or dust laden atmospheres. Ideal for chemical plants, oil and gas terminals where poor accessibility substations.
Key Features of Furnace Transformers:
- High Current, Low Voltage:
- Designed to supply large currents (often in the thousands of amps) at low voltages (e.g., 100V to 2000V) required for furnace operation.
- Robust Design:
- Constructed to withstand rapid load variations, short circuits, and thermal stresses caused by furnace arcs.
- Tap Changer:
- Equipped with on-load or off-load tap changers to adjust the voltage based on the furnace’s operational needs.
- Cooling System:
- Includes advanced cooling mechanisms (oil cooling, water cooling, or forced air) to manage heat generated due to high current.
- Durability:
- Engineered to endure harsh operating conditions, including high temperatures, vibrations, and fluctuating electrical loads.
Types of Furnace Transformers:
- Arc Furnace Transformers:
- Used in electric arc furnaces (EAF) for steelmaking, where an electric arc melts scrap metal or raw materials.
- Induction Furnace Transformers:
- Designed for induction furnaces, which heat materials through electromagnetic induction.
- Ladle Furnace Transformers:
- Used in ladle furnaces for secondary steel refining, maintaining molten steel at the desired temperature.
- Submerged Arc Furnace Transformers:
- Used in submerged arc furnaces for processes like ferroalloy and calcium carbide production.
Applications of Furnace Transformers:
- Steel Industry:
- Powering electric arc furnaces (EAF) for melting scrap or producing steel.
- Foundries:
- Used in induction furnaces for casting and alloy production.
- Glass Manufacturing:
- Supplies power for heating in glass melting furnaces.
- Chemical Industry:
- Used in processes like silicon carbide or calcium carbide production.
Advantages of Furnace Transformers:
- Customization:
- Specifically designed for furnace applications, ensuring optimal performance and reliability.
- Voltage Regulation:
- Tap changers allow precise voltage adjustments to match the furnace’s requirements.
- High Efficiency:
- Designed to handle heavy loads with minimal energy loss.
- Durability:
- Can operate in challenging environments with high temperatures and electrical stress.